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Banana-pseudostem shredding machine

A belt-driven mono-disc shredder that turns banana-harvest waste into usable biomass — designed for Cameroonian conditions and lab-validated on real pseudostem.

Year
2025
Category
Sustainability
Tools
SolidWorksMechanical sizingLab testing
01

The problem

Cameroon is a leading banana producer, yet the fibrous pseudostem left after harvest is routinely burned or dumped — lost biomass and needless waste. The shredding equipment on offer is either imported at high cost or built for conditions that don't match local realities. What was needed was a machine designed from the ground up to be built with locally available materials and tooling.

02

The approach

I supervised the project alongside Dr. Betene Achille at the University of Douala, guiding students from constraint analysis to prototype. We chose a mono-disc, belt-driven architecture for simplified construction, flexible power transmission, a compact footprint and low maintenance, then sized it rigorously — shaft dimensioning, blade geometry, bearing selection and frame rigidity — to handle real pseudostem.

03

The result

The machine was validated in laboratory trials that confirmed its shredding effectiveness on actual pseudostem, and fully documented — bill of materials, A2 drawings and kinematic scheme — for local manufacture and replication. It proved that high-impact agricultural machinery doesn't need industrial tools or imported parts, only rigorous engineering applied to accessible means.

Technical documentation

A2 technical drawing — component dimensions and assembly
Laboratory trial results — shredded pseudostem output
Kinematic scheme of the power transmission
Shredding principle diagram
Pendulum weight test — impact-energy measurement
FAST functional analysis diagram
Blade locking mechanism — detail view
Main shaft — dimensioned drawing
Front plate — component drawing
Machine frame — structural design
Shredding blade — geometry and dimensions
Blade box — folded plate component
Blade box — back plate component
Complete bill of materials

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